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Saddle Cabinet Production
Saddle Cabinet Production
Saddle Cabinet Production
Saddle Cabinet Production
Saddle Cabinet Production
Saddle Cabinet Production
Saddle Cabinet Production
Description :

This saddle cabinet is a professional storage device specially designed for equestrian farms. It’s mainly used for the orderly storage of equestrian equipment such as saddles.

The cabinet is made of metal, with a stable structure. It has multiple drawers and a large storage space, which can store saddle accessories (such as girths and bridles) and complete saddles in an organized way. The side cabinet doors and top drawers are equipped with locks to ensure the safety of the equipment. There are universal wheels at the bottom, which facilitate flexible movement in different areas of the equestrian farm.

It helps equestrian farms achieve standardized and convenient management of saddles, making the access of equestrian equipment more efficient. It’s a practical tool for the daily operation of equestrian farms and the storage and maintenance of saddles.

Product Description:

Custom Saddle Gear Cabinet Engineering Summary

This heavy-duty equipment storage solution incorporates critical design improvements based on prototype testing,            

leveraging sheet metal fabrication expertise from the referenced technical specifications:

1. Structural Reinforcement

  • Door reinforcement: Enhanced from single to dual stiffening ribs (1.5mm CRS) with staggered M6 screw patterns (per ISO 4762),
  • resolving flexural deformation observed during dynamic load testing.
  • Wheel mounting: Increased base plate thickness from 2mm to 3mm SUS304 with counterbored holes (Ø8.5×90°)
  • for M8 bolts, ensuring proper engagement with hub assemblies while maintaining flush surfaces.

2. Load Distribution Optimizationsaddle cabinet

  • Implemented laser-cut backing plates (2.5mm Q235B) beneath interior hooks:
    • Distributes 50kg point loads through 4×M5 pressed studs (DIN 7337 compliant)
    • Eliminates localized stress concentrations through radial force dispersion
  • Adopted cylindrical gear-inspired rib patterns (module m=1.5) for side panels to enhance torsional rigidity

3. Fastening System Upgrades

  • Modified rivet nut installation:
    • Upward pressing orientation (per technical note 6) ensures 360° flange contact
    • Achieves 12kN pull-out resistance (exceeds ISO 15998)
  • Standardized counterbore dimensions:
    • 82° chamfer for flat head screws (DIN 7991)
    • 0.3mm clearance for M4-M8 locking equipment

Technical Validation

  • Passed 8-hour salt spray test (ASTM B117) through:                                    
    • Zinc-nickel plating (12μm) on all fasteners
    • Seam-sealed panel joints
  • Achieved 1,500kg dynamic load rating via:
    • Optimized force distribution paths
    • 3D FEA-verified stress patterns

Manufacturing Efficiency

  • Reduced assembly time 25% through:
    • Unified counterbore tooling (Ø3-12mm)
    • Precisely located pilot holes (±0.15mm)
  • Improved material utilization to 88% via:
    • Nest-optimized blanking patterns
    • Modular component design

This case demonstrates effective integration of cylindrical gear design principles into sheet metal engineering, resolving typical challenges in load-bearing capacity and fastener reliability. The final solution meets ANSI/MH1-2020 standards while maintaining <2mm/m dimensional tolerance across 1,200mm spans.

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