Saddle Cabinet
Description :
Product Description:
Customized Saddle Cabinet Technical Overview
Developed for specialized U.S. market requirements, this saddle cabinet exemplifies precision sheet metal fabrication with optimized structural and logistical features:
1. Material & Surface Treatment
- Base Material: Cold-rolled steel (SPCC/DC01) with 1.2-2.0mm thickness,
- selected for structural rigidity (tensile strength ≥270MPa) and formability
- Surface Finish: Electrostatic powder coating (RAL color matching) achieving:
- 60-80μm coating thickness
- Salt spray resistance ≥500h (ASTM B117)
- Custom chromaticity ΔE ≤1.5
2. Fabrication Process
- Welded-Assembled Hybrid Structure:
- Laser-cut components (±0.15mm dimensional accuracy)
- Robotic welding (MIG) for main frame
- Modular bolt-on panels (ISO 4762 hex socket screws)
- Reinforcement Design:
- Press-formed stiffening ribs (1.5mm depth)
- 25% increased torsional rigidity vs conventional designs
3. Logistics Optimization
- Flat-Pack Configuration:
- 40% volume reduction vs fully welded units
- CNC-bent interlocking flanges (90°±0.5°)
- Packaging Standard:
- Triple-wall corrugated with EPE cushioning
- Stacking strength ≥800kg/m² (ISTA 3A compliant)
4. Technical Compliance
- Meets ANSI/BIFMA X5.9 for commercial storage units
- UL-certified grounding continuity (≤0.1Ω resistance)
This engineering solution balances manufacturing precision (GD&T ASME Y14.5M) with cost-effective trans-Pacific shipping requirements, achieving 18% total landed cost reduction versus traditional all-welded cabinets.
| Product name: | Saddle Cabinet |
| Material | Carbon steel, SPCC, SGCC, Stainless steel, Aluminum, Brass, Copper, etc. |
| Size: | Customized. We need your drawings in CAD, 3D or PDF. Or you send us your sample, we draw for you |
| Fabrication processes: | Getting your order – Caculating material QTY needed & open tooling – Material stock – Fabrication dawings – Material laying off – Stamping – fix the burrs – surface treatment – quality inspection – packing |
| Surface treatment: | Polishing, Zinc plating, Powder coating, Chrome plating, Nickel plating |
| logo: | Silk print, Laser marking |
| Color: | Customized |
| Application: | Industry, Electrical industry, Mining industry, mechanical, metals, components for furniture, auto, machines etc |
| Sample lead time: | No surface treatment, 1-3 workdays. |
Related Solution
Leave a Message
If you are interested in any product, please contact us. We will introduce our products to you in more detail
FAQ
-
What manufacturing techniques do you offer for custom metal parts?
We provide a full range of precision metal fabrication services, including laser cutting, deburring, tapping, riveting, bending, welding, surface treatment, and painting. This allows us to support custom projects from raw material processing to finished part production.
-
How do you ensure the quality of custom sheet metal parts?
We follow a strict quality control process that includes structural verification, appearance inspection, coating thickness checks, adhesion testing, dimensional measurement, thread inspection, and final documentation. Each part is inspected before packaging and shipment.
-
Can you support custom one-off projects and small-batch production?
Yes. We support custom manufacturing for one-off prototypes as well as small-batch and volume production. Our team works from drawings and technical requirements to plan materials, processes, and lead time for each project.
-
Can you handle different materials and thicknesses in sheet metal fabrication?
Yes. We can work with different metal materials and thicknesses based on your drawings and project requirements. Suitable processes can be arranged for cutting, bending, welding, machining, and finishing to match the structure and use of the part.
-
Do you provide testing for surface treatment and corrosion resistance?
Yes. We can support quality checks related to surface treatment, including coating inspection, adhesion evaluation, and corrosion-resistance testing such as salt spray tests, helping ensure stable performance in practical applications.
